Description
Our containerized oxygen plants offer a compact, mobile solution for on-site oxygen generation. Built in weatherproof containers, they include all key components and are ideal for remote areas, emergencies, or hospitals needing rapid, independent oxygen supply.
Quick to deploy and easy to operate, these systems feature built-in safety controls and meet international standards. Suitable for temporary or permanent use, they ensure reliable oxygen delivery with minimal infrastructure and maximum flexibility.
Technical Specifications
- Oxygen generation capacity : 10 NM3/hr Medical Oxygen (It will fill 10-cylinders in 6-hrs working)
- Oxygen Purity : 93% ± 3%
- Oxygen pressure from gas generator : 4.5 Kg/cm 2 g
- Oxygen Cylinder filling pressure by booster compressor : 150 Kg/cm 2
Cost Economics
- Cost of Oxygen generation is very less. This is very economical as compared to using liquid Oxygen Tanks.
- Due to big cost difference, you will get enormous cost saving which will give you payback in around 1-year time.
- The only running cost in this Oxygen plant is of Electrical power.
Air Compressor & Refrigeration Air Dyer
- Maintenance free Screw compressor is provided which supplies compressed air for Oxygen generation.
- It has Air cooled after cooled after cooler so no cooling water required.
- It has air receiver with automatic drain value.
- A Refrigeration Air Dryer is provided to dry the compressed air.
Equipment Description
The Gas generator has following main equipment :
- One Screw type Air compressor.
- Refrigeration Air dryer.
- Oxygen Generator with molecular sieves.
- PLC Control Panel.
- Oxygen purity analyzer.
- High Pressure Oxygen compressor with cylinders filling station.
- Oxygen cylinder manifold.
Salient Features
- Start-up time is only 5-minutes to start getting Oxygen.
- utomatic pressure switch on storage tank Switches OFF & Switches ON Oxygen plant automatically as per your Oxygen consumption and Oxygen demand.
- It is fully automatic unit, so no operator required.
- Maintenance is negligible. Only running machine is Air compressor.
- Life of Molecular Sieves is around 10-years. So for whole life time of Oxygen plant there is no cost of Molecular Sieves replacement
Oxygen Generator
- In Oxygen generator unit, Molecular Sieve adsorbs Nitrogen from Air, So oxygen comes out as product gas. In this progcess, ambient air is compressed, conditioned and filtered through synthetic minerals (zeolites) under pressure, when Nitrogen is selectively absorbed while oxygen pass through the zeolites and comes out as a product gas.
Oxygen Booster Compressor
- This is of 10M 3/hr capacity for filling 10 cylinders in 6 hour working.
- Oxygen is produced at 3-4 kg/cm2g pressure from oxygen generator and it will be boosted to 150 kg/cm2g pressure for automatic cylinder filling application. For this, we have included one oil free oxygen booster compressor in our supply. It is air cooled compressuor.
Oxygen Analyzer
- We provide an ON-LINE digital oxygen analyzer with alarm system. It has adjustable set point and alarm system. It continuously shows O2 purity on control panel with digital indication. Its chemical sensor is of Citi-UK. Its range is up to 100% Oxygen.
PLC Control Panel
- For automatic control of Oxygen generator a PLC control panel is included in our supply.
Cylinder Manifold
- We supply a cylinder manifold of 10-cylinders (5 + 5) that are filled at high pressure from the oxygen booster compressor.
Scope of Supply
- One Screw type Air compressor with Air Dryer.
- Multistage oil filters in air line.
- Air receiver with Instruments.
- Oxygen unit with valves, molecular sieves and Activated Alumina.
- Digital Oxygen Analyzer.
- Oxygen flowmeter.
- One Oxygen buffer vessel.
- Dust and Bacteria filter in outlet line.
- One Oxygen Booster compressor for cylinder filling.
- Oxygen cylinders manifold.
- Electrical Control Panel with PLC.
- All interconnected piping & cabling within Oxygen plant.
- Supervision of erection and commissioning at site.
- Assembly of Oxygen generator in 20-ft. size container.
Automation and Interlocks
The Gas generator is fully automatic . Upon starting, Oxygen becomes available within 5-minutes . No continuous supervision is needed. You will get alarm on Control panel in case of following abnormalities:
- Low Compressed air supply pressure.
- High Oxygen pressure at booster discharge.
- Low oxygen purity.
Utilities Requirements
- 3-Phase electrical power : 24 KWH/hr (including cylinder filling compressor)
- No cooling water required.
Space Requirement
- Oxygen plant would be supplied duly fitted inside a 20 ft. size ISO Container as shown in photograph above.
Exclusions
- Electrical power supply cable upto our control panel.
Makes of Items
- Air Compressor : Atlas Copco
- Molecular Sieves : CECA – France
- Activated Alumina : UOP – USA
- Temperature/Pressure Gauges : Radix / Wika
- Oxygen Booster Compressor : Rix – USA/ Equivalent
- Oxygen Rotameter : Flowstar
- Pressure Switch : Danfoss
- Oxygen Analyzer sensor : Citi- UK
Assembly, Installation & Commissioning
The Gas generator would be supplied assembled on steel frame, ready for site installation. We shall depute Engineer to supervise its Installation and Commissioning at your site. He ill also give training in operation & maintenance.
